White Nozzle Dropout

high
white-ink
nozzles
adhesion

Missing or weak nozzles in white channels leading to thin coverage and poor adhesion.

Likely Causes

  1. Settled white ink / poor circulation: Heavy pigments settle quickly.

  2. Clogged dampers/nozzles: Particulate accumulates, especially after idle.

  3. Air in ink lines: Air bubbles can interrupt ink flow to the printhead.

  4. Dried ink on capping station: Poor seal allows nozzles to dry out.

Quick Checks

  • Shake white ink bottles (per OEM guidance).
  • Run circulation if printer supports it.
  • Print nozzle check; perform targeted clean.
  • Check capping station for debris and ensure a good seal.
  • Inspect ink lines for any visible air bubbles.

Step-by-Step Fix

  1. Agitate white ink; purge linesResuspends pigment and refreshes feed.

  2. Targeted clean on affected channelsClears micro-clogs.

  3. Perform a head soak or use a flushing cartridgeDissolves stubborn clogs.

  4. Clean capping station and wiper bladeEnsures a proper seal to prevent drying.

  5. Bleed air from dampers if necessaryRemoves air that can cause dropouts.

Acceptance Criteria
  • Full white grid on nozzle test; uniform underbase.