White Ink Separation
high
white-ink
chemistry
Settling/pigment separation causing inconsistent opacity.
Likely Causes
Insufficient agitation/recirculation: Heavy pigment settles quickly.
Filters/dampers loading with pigment: Flow restriction and uneven feed.
Expired or overheated ink: Stability and dispersion degrade.
Long idle time without capping/flush: Settling and dry-in at head.
Quick Checks
- Agitate bottles per spec.
- Run recirculation; purge 10–20ml.
Step-by-Step Fix
Agitate bottles and run recirc cycle — Re-suspends pigment.
Replace white filters/dampers — Restores consistent flow and particle capture.
Purge lines and do targeted cleans — Clears micro-settle at head.
Discard expired ink; restock with fresh — Prevents repeat instability.
Enable timed agitation schedules — Maintains suspension during idle.
Acceptance Criteria
- Stable opacity across runs.